SB50-2PIN SET ONLY (+GST 18%)

The SB50 Connector Thimble 2-Pin Set (Copper) is a high-quality electrical connector assembly designed to facilitate reliable and efficient power connections in various applications, including electric vehicles (EVs), battery packs, and industrial equipment. This set includes two copper contacts (thimbles) that are specifically engineered to fit the SB50 connector housing, ensuring optimal conductivity and performance.

Key Features

• High-Quality Copper Contacts: The set comprises two precision-engineered copper contacts, known for their excellent electrical conductivity and thermal properties. This ensures minimal power loss and efficient energy transfer, which is crucial in high-current applications.

• Durable Construction: The SB50 connector housing is constructed from robust polycarbonate material, providing durability and resistance to environmental factors. This rugged design ensures reliable performance even in demanding conditions.

• High Current Capacity: The SB50 connector is rated for up to 120 amps of continuous current, making it suitable for high-power applications. The low-resistance silver or tin-plated copper contacts enable efficient power delivery without significant losses.

• Genderless Design: The SB50 connector employs a genderless, hermaphroditic design, allowing for simplified and versatile mating connections. This feature reduces inventory requirements and simplifies assembly processes, as the connectors can mate with themselves regardless of orientation.

• Color-Coded Housings: The connectors are available in various colors, providing visual identification and preventing mismating of different voltage systems. This color-coding enhances safety and ensures correct connections.

Specifications

• Connector Type: SB50

• Number of Contacts: 2

• Contact Material: Copper

• Current Rating: Up to 120 amps

• Voltage Rating: Up to 600 volts AC/DC

• Operating Temperature Range: -20°C to 105°C

Applications in Electric Vehicles

In the electric vehicle industry, the SB50 Connector Thimble 2-Pin Set (Copper) serves several critical functions:

• Battery Connections: Provides secure and efficient connections between battery packs and the vehicle's electrical system, ensuring reliable power delivery.

• Charging Systems: Facilitates safe and consistent connections between the EV and charging equipment, supporting efficient charging processes.

• Accessory Power: Supplies power to auxiliary components such as lighting systems, infotainment units, and other electronic accessories within the vehicle.

Installation and Maintenance

Installation Steps:

1. Preparation: Ensure that the power source is disconnected before installation. Verify that the connector housing and copper contacts are compatible with your system's requirements.

2. Crimping the Contacts: Strip the appropriate length of insulation from the wire ends. Insert the stripped wire into the copper contact and use a suitable crimping tool to secure the connection. Ensure that the crimp is firm and that there are no loose strands.

3. Inserting Contacts into Housing: Align the crimped contacts with the slots in the SB50 connector housing. Insert the contacts until they click into place, indicating a secure fit. The hermaphroditic design allows for straightforward mating without concern for orientation.

4. Mating the Connectors: Align the assembled connector with its mating counterpart and push them together until the locking mechanism engages securely.

Maintenance Tips:

• Regular Inspection: Periodically inspect the connector and contacts for signs of wear, corrosion, or damage. Address any issues promptly to maintain optimal performance.

• Cleaning: Keep the connector contacts clean and free from debris to ensure reliable electrical connections. Use a dry cloth or appropriate cleaning tools; avoid using harsh chemicals.

• Storage: When not in use, store the connector assembly in a clean, dry environment to prevent exposure to moisture and contaminants.

Benefits

• Ease of Use: The genderless design and pre-engineered contacts simplify installation, reducing assembly time and minimizing the potential for wiring errors.

• Reliability: The robust construction of the SB50 connector, combined with high-quality copper contacts, ensures dependable performance in demanding applications.

• Versatility: Suitable for a wide range of applications beyond electric vehicles, including renewable energy systems, industrial machinery, and backup power systems.

• Safety: The color-coded housing and keyed design prevent mismating, reducing the risk of electrical faults and enhancing overall system safety.